Hydraulics Rubber Four Station Press

Get a Price/Quote

Hydraulics Rubber Four Station Press Specification

Nominal Force
400 Tons

Power Source
Hydraulic

Condition
New

Dimension (L*W*H)
2500 mm x 1500 mm x 2200 mm

Power(W)
15 kW

Voltage
380V/415V

Motor
ABB/Siemens 3 Phase Electric Motor

PLC System
Siemens or Equivalent

Pre-Fill Valve
Included

Proportional Valve
Bosch Rexroth

Pressure Gauge
Bourdon Type

Max Opening Distance
400 mm

Working Table Size
600 mm x 600 mm

Stations
Four

Heating Plate Material
Alloy Steel

Oil Tank Capacity
400 Liters

Applicable For
Rubber Molding, Vulcanization, Composite Molding

Heating Method
Electric Heating

Automatic Operation
Available

Frame Structure
Four Pillar

Control Panel
Touch Screen HMI

Color
Industrial Blue / Customizable

Mould Clamping System
Automatic

Safety Features
Emergency Stop & Light Curtain

Weight
Approx. 4200 kg

About Hydraulics Rubber Four Station Press

Hydraulics rubber four-station press is a specialized machine used in the rubber industry for various rubber processing applications. It utilizes hydraulic power to apply pressure and control the molding, shaping, and curing of rubber materials, providing precise and efficient production capabilities.The hydraulics rubber four-station press typically features a sturdy frame or structure that houses a hydraulic system, heating elements, and multiple mold stations. Each mold station allows for the simultaneous processing of multiple rubber components, increasing productivity and reducing cycle times.

Advanced Touch Screen Control

The Hydraulics Rubber Four Station Press is equipped with an intuitive touch screen HMI control panel, allowing operators to easily set, monitor, and adjust parameters for each of the four stations. Its advanced PLC system ensures real-time process control and error detection, minimizing downtime and enhancing operational efficiency.

Optimized for Consistent Molding

With its durable four-pillar frame, alloy steel heating plates, and automatic clamping system, this press delivers uniform pressure and temperature distribution. The 400-ton nominal force, precise proportional valve, and large oil tank guarantee reliability and consistent results for every molding cycle.

Comprehensive Safety Measures

To safeguard operators, the machine incorporates emergency stop features and light curtains. These safety advancements align with industry standards, providing confidence and improved protection during automatic and manual operations.

FAQs of Hydraulics Rubber Four Station Press:

Q: How does the automatic operation of the Hydraulics Rubber Four Station Press improve production efficiency?

A: The automatic operation streamlines the entire molding process, allowing for quicker mold changes and reducing manual intervention. This facilitates high-volume production with consistent quality, shortening cycle times and boosting overall productivity.

Q: What processes can be performed using this four-station press?

A: This press is specifically designed for rubber molding, vulcanization, and composite molding. Its robust construction and precise heating/control systems make it suitable for manufacturing a wide range of rubber and composite products.

Q: When should maintenance be performed on the machine?

A: Regular maintenance, such as checking hydraulic oil levels, inspecting the heating plates, and verifying the operation of safety devices, should be conducted as per the manufacturers recommended schedule or at intervals based on usage intensity.

Q: Where can this four-station press be installed?

A: It is ideal for installation in industrial settings such as manufacturing plants where rubber molding or composite component production is required. The machines size and weight should be considered for adequate floor space and proper handling.

Q: What are the main benefits of using a touch screen HMI and Siemens PLC system in this press?

A: The touch screen HMI provides a user-friendly interface for quick monitoring and adjustments, while the Siemens PLC ensures accurate process control, fault diagnostics, and process automation, leading to higher reliability and reduced operator errors.

Q: How are safety concerns addressed in this hydraulic press?

A: Safety is addressed through integrated emergency stop buttons and light curtains, which immediately halt the machine if an obstruction is detected or in case of emergencies, thus protecting operators during use.

Tell us about your requirement