Rubber Mat Moulding Machine

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Rubber Mat Moulding Machine Specification

Type
Hydraulic Rubber Mat Moulding Machine

Material
Mild Steel

Capacity
Up to 1500 tons

Computerized
No

Automatic Grade
Semi-Automatic

Control System
PLC Control

Cooling System
Water Cooling

Voltage
220 - 415 V

Power
15 kW

Weight
Approx. 3200 kg

Dimension (L*W*H)
2800 x 1600 x 2300 mm

Color
Blue and Yellow

Phase
Three Phase

Oil Tank Capacity
400 Liters

Heating Plate Size
600 x 600 mm

Mould Opening Speed
120 mm/sec

Stroke Length
400 mm

Working Pressure
21 MPa

Number of Stations
Single/Double Station

Clamping Force
1200 kN

Daylight Opening
350 mm

Production Rate
40-50 Mats/Hour

About Rubber Mat Moulding Machine

Rubber Mat moulding Machine:

We are offering our client an excellent quality range of Rubber Mat Press Machines. These are made from very high quality raw material which ensures high durability at its user end. These are in high demand in the market. Different sizes and designs are easily available in the market. Our Rubber Mat Press Machines are available at industrial leading prices.

Advanced Hydraulic Technology

This rubber mat moulding machine utilizes advanced hydraulic systems to deliver consistent clamping, fast mould opening, and efficient heating. Its working pressure of 21 MPa and clamping force of 1200 kN ensure high-quality, uniform mats ideal for diverse industrial applications. This technology supports productivity and reliability, making it a preferred choice for manufacturers.

Versatile Production Capacity

Featuring a spacious 600 x 600 mm heating plate and optional single or double station operation, the machine is perfectly suited for mid to high-volume production. With a production rate of 40-50 mats per hour, it is capable of supporting demanding schedules in both small and large-scale manufacturing environments.

Engineering and Control

Constructed from durable mild steel, this machine is built to last. The semi-automatic design is managed via a PLC control system, ensuring precise operation while reducing manual intervention. Safety and efficiency are enhanced through a reliable water-cooling system and robust build quality, all within a compact footprint.

FAQs of Rubber Mat Moulding Machine:

Q: How does the Hydraulic Rubber Mat Moulding Machine operate?

A: The machine operates through a hydraulic system that delivers a steady working pressure of 21 MPa for moulding rubber mats. The PLC-based semi-automatic control manages the heating, clamping, and mould opening sequences, requiring basic operator supervision for smooth workflow.

Q: What are the key benefits of using this rubber mat moulding machine?

A: This machine offers high productivity (4050 mats/hour), excellent moulding precision, and versatile station options. Its robust clamping force (1200 kN) ensures product uniformity, while the water cooling and PLC control system enhance operational efficiency and product consistency.

Q: When is this machine most suitable to use in production?

A: It is ideal for continuous or batch production environments where reliable and efficient mat output is required. Manufacturers can integrate it into new or existing production lines to handle both standard and custom orders efficiently.

Q: Where can this machine be installed and used?

A: Designed for factory or workshop environments, the machine can be set up anywhere with enough floor space (2800 x 1600 x 2300 mm) and access to three-phase power (220415V). It is suitable for export, manufacturing, and supply chain needs in India and abroad.

Q: What is the process for moulding rubber mats with this machine?

A: Place the prepared rubber compound into the mould, secure it in the machine, and initiate the cycle via the PLC control. The hydraulic system clamps the mould and applies heat and pressure for a consistent duration, after which the machine opens at 120 mm/sec, enabling easy product removal and immediate cooling.

Q: How is the production rate achieved and maintained?

A: The combination of a fast mould opening speed (120 mm/sec), significant clamping force, and PLC-based automation ensures a steady production rate of 4050 mats per hour, with minimal downtime between cycles when proper maintenance is followed.

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